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Development of diamond saw cutting tools

2019-03-07

The diamond circular saw blade has a long history of application. The world's first diamond circular saw blade with a diameter of 2m was made in 1885 by Jaeguin, a Frenchman. It is made of each 0.8 carat rough diamond sawtooth, which is set manually on the periphery of the matrix with dovetail groove, and then fixed firmly with rivets. This method of making saw blades has been used for almost 40 years. After 1930, as the methods of powder metallurgy became more and more mature, people gradually used metal powder metallurgy to make fan-shaped saw blade, and then welded the saw blade on the steel substrate, which is now known as the early form of welded circular saw blade.

In the 1960s, the manufacturing technology of circular saw blades developed rapidly. Circular saw blades suitable for all kinds of cutting objects, all kinds of binders and all kinds of cutting methods have come out one after another. Various processing methods for manufacturing saw blades are becoming more and more perfect. In many countries, saw blade products have formed a complete series of products to supply the market. The famous manufacturers include the Belgian company, the blanton company, the NORTON company, the United Kingdom's unicom company, Japan's Osaka industrial company, Germany's winter company and so on.

In China, diamond saw cutting tools have different starting times according to their types. For example, electroplated internal circular cutting saw blades (cutting silicon, germanium, crystal, etc.) and rolling saw blades (used for cutting watch gems) were developed in the 1960s. A saw blade with inserted teeth developed in the late 1960s and early 1970s (for optical glass and geological core cutting); In the early 1970s, it developed and successfully welded circular saw blades, which were mainly used for cutting insulating materials and electric porcelain, and then extended to stone cutting circular saw blades. After 1978, China's stone industry has achieved comprehensive development, so that the stone cutting diamond circular saw blade formed a series, standardization, but also for the development of the construction industry for the diamond saw blade and row saw (also known as frame saw, saw), band saw and rope saw and other new varieties. In the 1980s, with the development of China's computer industry, a variety of ultra-thin diamond saw blades (toothless saw) used for cutting magnetic heads have achieved success. The thinest one is only 0.04mm thick. Its binder is not only limited to sintered metal and electroplated metal binder, but also has resin binder saw blades.

China has abundant stone resources and a complete variety of designs and colors. It is one of the short-term goals to accelerate the development of China's stone industry to promote the diamond stone processing and petrochemical industry. As is known to all, diamond has high hardness, wear resistance and strength, so diamond processing has significant economic benefits.

With the acceleration of China's economic construction and reform and opening up, China has become a large stone production country. According to data statistic stone material output already amounted to 11 million tons of above, stone material consumption already achieved 80 million square metre, already became next only to Italy stone material production and export big country. Since the 1980s, China has introduced more than 400 sets of stone processing production lines from Italy, Japan, Germany and other countries. On the basis of the introduction of equipment, we have carried out digestion, absorption and innovation, and developed our own stone processing equipment industry, so that the output value of China's stone industry reached more than 20 billion yuan, the number of employment reached 2 million people, marble and granite plate production capacity reached more than 100 million square meters.

In order to change the large but not strong situation of China's stone industry and enhance the competitiveness of stone export, in addition to the efforts of the stone industry itself, the diamond industry also has the responsibility to undertake the development of various diamond products for stone processing, especially the sawing tools. Generally speaking, there are the following products:

(1) with the development of special-shaped stone products such as stone parquet and cylindrical curved surface plate, China's special-shaped stone processing machinery has also been developed, such as cylinder saw, beaded rope saw, band saw and water cutting machine, etc., all of which are equipped with diamond tools. In particular, most of the diamond beaded rope is imported. From the perspective of development trend, the multi-rope (10 pieces) diamond beaded rope saw machine is likely to become the big board saw in the future to replace the large sand saw. Therefore, it is one of the important tasks for the super-hard material industry to vigorously develop diamond tools for processing special-shaped stones such as diamond beaded rope saws.

(2) redevelopment of diamond row saws. With the improvement of mining technology and the requirement of building on the large scale of decorative plate lumpiness, the amount of diamond row saws used in the production of large marble plate will increase continuously and the quality requirements will also improve. Therefore, it is necessary to devote to the redevelopment of diamond row saws and work on the stability of quality.

(3) multiple saw blade combination circular saw is a weak link in the ultra-hard material industry. Although a few manufacturers can provide it, the quality is not stable and the output is low. Therefore, a series of special compound circular saws with multiple blades should be developed to improve the quality of the matrix.

(4) other related diamond tools, such as polishing tools, natural and artificial stone large plate leveling grinding roller series products.

From the point of the development of recent years, the use of diamond cutting tools objects and fields in the constantly expanding, in addition to the traditional stone, glass, semiconductor, etc all kinds of cutting hard brittle non-metallic materials, is widely used in reinforced concrete cutting (including cement bricks, floor board, wall plate), the airport runway slippery sewing, road and square expansion joints (heat bilges cold shrink proof) cutting, organic material such as plastic cutting board, plastic board, wood, aluminum, steel cable, gypsum cement even cutting has made a certain progress.

At present, the diameter of the largest circular saw blade in the world has reached more than 5m, but the use shows that the cutting of this kind of large diameter saw blade is not economical, experts generally think that the diameter of circular saw blade is enough to reach 3m.

Domestic commonly used circular saw blade Ф diameter 2200 mm, 1800 mm, 1600 mm Ф Ф, while Ф 1200 mm and 1000 mm Ф used for sawing combination ideal. According to equipment and plate requirements, generally in 4. 2-4. 5m is ideal. The longest length of diamond band saw is 9.7m. Rope saws vary greatly in length depending on their different USES. Most of the rope saws used in mines are around 30-50m, and the length of rope saws used for cutting special-shaped stones is between 10-20m.


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